CUSTOM/CAPABILITIES
Custom Blades & Engineering Capabilities | PoLi Machine Knives
At PoLi, we understand that blade performance directly impacts production efficiency and cost control. By integrating materials science, heat treatment expertise, and digital design capabilities, we deliver end-to-end customized blade solutions—from concept to delivery. Here’s how we empower industries with precision cutting tools:
1. Core Capabilities in Custom Blade Engineering
| Capability | Technical Specifications | Customer Value |
|---|---|---|
| Material Customization | High-speed steel (HSS), carbide, ceramic composites, tailored for substrates (e.g., carbon fiber, titanium, frozen meat). | Enhanced wear/impact resistance for extreme conditions. |
| Geometry Design | CAD/CAM-driven edge angles (15°-60°), tooth profiles (flat, wave, custom), thickness (0.1mm-50mm). | Perfect alignment with equipment, minimizing material waste. |
| Surface Treatment | TiAlN/DLC coatings, laser cladding for edge hardness (HRC 70+). | Reduces friction by 30%-50%, extends service life. |
| Process Synergy | Vacuum quenching + cryogenic treatment + multi-stage tempering. | 2-3x lifespan, reduces unplanned downtime. |
2. Custom Workflow: From Concept to Reality
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Needs Assessment:
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Provide cutting material, machine specs, speed, and tolerance (e.g., ±0.05mm).
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Design Validation:
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3D modeling + Finite Element Analysis (FEA) predicts fatigue life and deformation risks.
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Prototype delivery in 7-10 days for on-site testing.
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Production Optimization:
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Adjust parameters (e.g., quenching gradients, coating thickness) based on test data.
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Full traceability ensures batch-to-batch consistency.
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Case Study: A EV battery foil slitting client reduced copper foil burrs from 0.5% to 0.05% using our 0.2mm ultra-thin carbide circular blades, saving $200K+ annually.
3. Advantages of Choosing PoLi Customization
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Rapid Response: Urgent orders delivered in 15 days; MOQ starts at 50 units.
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Cost Transparency: TCO (Total Cost of Ownership) reports quantify energy savings and waste reduction.
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Global Compliance: Meets FDA (food-grade), RoHS (electronics), ISO 14698 (cleanroom) standards.
4. Industry-Specific Success Stories
| Industry | Challenge | PoLi Solution | Result |
|---|---|---|---|
| Food Processing | Frequent blade changes due to frozen meat abrasion. | Cryo-treated M2 steel + wave-tooth design + PTFE coating. | 300% lifespan increase; 25% higher hourly output. |
| Optical Films | Zero burrs and static-free slitting required. | Ceramic-coated circular blades + ionized edge cleaning. | Yield rose from 92% to 99.5%. |
| Recycling | High blade chipping from contaminated plastics. | Carbide base + multi-layer gradient heat treatment. | 80% fewer chips; 18% lower cost per ton. |
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Quality Commitment:
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100% inspection: Hardness (Rockwell C), metallography, coating adhesion (scratch testing).
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Free post-sale technical review to optimize blade performance.
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Unlock Customization Potential Today!
➤ Free Consultation: Share your cutting requirements for a tailored design proposal within 24 hours.
➤ Blade Upgrade Program: Send used blades for a free failure analysis and optimization report.
Contact us to transform your blades into productivity multipliers!
